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Super-PID Tech Info Download Super-PID v2 Instructions: SuperPID-v2 Instructions (2.49MB) 
Warning! Some parts of this kit operate at lethal MAINS VOLTAGES. This kit is supplied tested and working but MUST be installed in an insulated (plastic) box before it is safe for use. We will not be held responsible for compliance with appliance standards or safety standards in your local area. About router compatibility Super-PID requires a router that does not have an internal speed control or that has an internal speed control with a "click" type bypass switch at the full speed setting. If you are unsure ask about your router model? . Routers that have an internal speed control (or soft-start feature) can usually by bypassed relatively easy by joining the all 3 pins/legs of the router's internal TRIAC device. This is reversible and should not hurt the router but may void the router warranty and should only be done by someone skilled in appliance repair. Ask about your model router mod photo guides. 
FAQs - Frequently Asked Questions about Super-PID; Router motor speed control; Super-PID is compatible with most router motors/spindles on the market that have an universal AC motor, the type that has brushes (like any typical router) which are normally air cooled with an internal fan. Router model choice (or more importantly router size) would depend on your requirements; level of usage (professional continuous use or hobby occasional use), the material that you intend to mill, and your budget etc. The most popular router brands used with Super-PID are; Bosch, Porter Cable, Hitachi and DeWalt. We encourage you to discuss with other experienced users for individual router performance and usage feedback. The CNCZone Forum and the Router Forums contain many such experts, or try a Google search for router reviews. Possibly. Please email us with details about your needs. Super-PID is used in many unusual applications, such as; speed control of angle grinders for surfboard machining, motor speed control on patchwork sewing machines, and more standard applications for sign-writers, woodworking craftsmen and product prototype design workshops. The only limitation may be your imagination. :) Yes, many Super-PID users have successfully used small hand held router motors such as Dremel. Super-PID utilises a proprietary closed-loop sensor feedback system to give high cutting power at much lower RPMs while maintaining the exact router RPM speed. Super-PID can also be controlled via CNC Control software such as Mach3, Mach4, EMC2/Linux CNC, etc. Enabling your PC software to set the router speed, and to control the router motor on/off. Yes -- Routers with an internal speed control and/or a soft-start feature must be modified to work with Super-PID. This involves removing the router cover and removing/disabling the router internal electronics. We are available for tech support with this router mod. It is a simple and usually reversible modification to your router. Contact us for photo guides of the router mod for your router. No -- Routers without internal speed control (or routers with speed control and a click-dial-switch to select constant full speed) should not need modification. Note!: Routers with a soft-start feature will require modification. If you are unsure ask about your router model? . Super-PID replaces the router's basic internal speed control device. You cannot have both trying to control your router speed. Super-PID provides an advanced speed control and has it's own soft start feature to protect the router at startup. Yes, photo guides are available for the most common router models. Please email us with your router make and model. CNC Machine electronics and CNC Software; Yes -- Super-PID is compatible with the Gecko CNC control products, a common CNC machine driver and breakout board combined. For connecting the Gecko G540 to Super-PID please refer to Page 25 of the SuperPID-v2 Instructions. The wiring diagram below shows all possible connections from Super-PID to the Gecko G540. This enables router speed control and router ON/OFF control from PC software, through a Geckodrive G540 (or any other BreakOut Board). The wiring diagram also shows how to retain all the manual/hand control options, and easily switch to PC control when desired. 
Yes -- Super-PID is compatible with all the standard CNC controller breakout boards. The breakout board is the communication link between the computer software control and the CNC machine drivers. Please refer to Page 24 of SuperPID-v2 Instructions. Super-PID v2 requires TWO SIGNAL WIRES from the Breakout Board (BoB); 1. Router ON/OFF - RUN signal wire (logic level): Zero volts=RUN. 5volts=STOP. 2. Router speed control - Speed control analog voltage: 0volts=5000 RPM. 5volts=30000 RPM. or PWM logic level PWM signal: 0% PWM=5000 RPM. 100% PWM=30000 RPM. Super-PID and the BOB also need to share a COMMON GROUND WIRE, this should also be a COMMON GROUND with the PC and the power supply GROUND. (see diagram above, please substitute the Gecko BOB for your BreakOut Board) Yes, Super-PID is compatible with all the common CNC control software available, including; Mach4, Mach3, EMC2/LinuxCNC. Please refer to Page 26 of SuperPID-v2 Instructions for setting up the PC CNC control software for router speed control. Also refer to your CNC Control Software Instructions for details specific to your software. Super-PID Firmware; Every Super-PID v2 includes both Firmware options. We recommend that you select the Firmware setting to suit how you will MOST OFTEN control the router speed on your CNC. Either by manual/hand speed control using the supplied speed control pot, or by using PC CNC Control Software (such as Mach4, Mach3, EMC2/LinuxCNC etc) to control the spindle speed. The Firmware setting can be changed if needed when you change your machine control preference. From the standard manual pot speed control (using the SuperPID LCD display for the RPM setting), or PC software speed control. Please refer to Page 21 of SuperPID-v2 Instructions for further details on the Speed Control Firmware options. If you only occassionally use manual speed control, we recommend that you leave your Firmware set for PC software speed control and use a change over switch for switching between manual knob speed control and PC speed control. 
Ordering and Shipping questions; Super-PID is designed and made in Australia, to high quality controlled standards. Most orders are shipped within 2 to 16 days of your order being received. This allows enough time for us to complete the manufacture of your order and any customisation you request. Airmail delivery from Australia usually takes 9 to 16 business days, some countries may take slightly longer. Express Courier (EMS) delivery typically takes 4 to 10 business days, again slightly longer to some countries. Registered Post, or EMS, is recommended for some countries. Shipping upgrades are available from within the shopping cart. The shopping cart will automatically calculate the shipping cost. After you add to cart your desired items, please select your location (drop-down list) then hit recalculate. Shipping cost is calculated on the total order weight; 250g, 500g, 750g, 1kg etc. For example one Super-PID and some additional accessories will fit into the 500 gram weight bracket. For a very small order size (under 100g) we will refund the excess shipping paid. Yes, other payment options include; credit card, T/T funds transfer, payment in $AUD. Please contact us for details. Sure, please contact us and we can email your invoice as .pdf format. OK, please contact us ASAP and we can change your order, provided it has not yet shipped. Yes, if you are not entirely happy with the product once you receive it we do offer full refund of your purchase price, less shipping costs. This 60 day refund will be processed to your PayPal account or credit card once we receive all the returned items in un-used, undamaged condition. Every Super-PID unit is thoroughly completed (to your order requirements) and tested prior to shipping. Then sealed, wrapped and protected in sturdy shipping box. Every care is taken to ensure the protection and intregrity of your product during shipping, and we will not be held responsible for damage in transit. If you do find a problem with your order please contact us immediately with a full description, and we will work with you to help resolve any problems promptly. Yes, we have security procedures to protect the security and privacy of your personal information, and we also offer PayPal ordering for your protection. Please refer to PayPal Security and Privacy Policies for further details of how PayPal protects you. Your personal information (name, address and email) will only be used for processing and shipping your order, order confirmation, and tech support. Other questions; You are welcome to email us anytime. Resend your email with a second (or third) email address and a phone number for us to contact you. Please note! If you have an @comcast.net email address, always include a second email address and phone number for us to reach you. Sometimes our emails responses to comcast.net do not always get through. Please also check your "spam" folder or "trash" folder incase our emails to you were deleted by the spam filter. We only email you to respond to your questions, such as tech support or ordering, or set-up for your CNC machine and router. When you complete your order, one 'order received' email will automatically be sent to your email address (which you provide with your order). After your order is sent, a 'shipping notification' email with parcel tracking details etc. If you do not receive either of these two ordering emails please let us know and include a second email address (not comcast email). Archive Super-PID v1 Instructions: SuperPID-v1 Instructions (2.46MB) Note!: These instructions only for the original Super-PID v1. The current version Super-PID v2 download is at top of page. |
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